Dust is always a nuisance for workshop owners that can have negative health impacts if not well taken care of.
With your health and that of your employees at stake, you need to invest in the best cyclone dust collectors for your working space. While this is the case, choosing the right filtration system to meet your requirements is not that easy.
As you will learn later in this guide, you will have to consider such aspects as the size of your workshop, type of dust collector, and the size and power of the unit against the amount of dust generated in the workshop.
To make this decision easier for you, here are reviews of five of the best cyclone dust collectors available today.
Top Cyclone Dust Collectors
1. Dust Deputy Deluxe Cyclone Separator Kit – Best Overall
The Dust Deputy Cyclone Separator Kit is one of the leading products by this manufacturer. As compared to many other air filtration solutions for workshops, this kit is affordable, portable and delivers superior performance.
The kit applies centrifugal force to trap and remove about 99 percent of dust from the air. This is an impressive perforce for such an affordable collector, don’t you think?
The product is made of an anti-static, translucent resin. This gives it a heavy-duty construction that is guaranteed to last for years. In its design, the product features tapered ports so as to accommodate most of the shop vacuums available today.
You will also find the kit to be versatile. In this regard, it is designed to work with almost any wet or dry shop vacuum. Being a portable unit, you can easily mount your Dust Deputy kit directly to the shop vacuum.
- Comparatively affordable
- Offers an easy waste management solution
- Compatible with wet and dry shop vacuums
- Reduces the accumulation of dust on filters
- Features tapered connection ports
- Features a heavy-duty and durable construction
- Removes about 99 percent of dust and debris from air
- You may have a hard time connecting various hoses to the kit
2. SHOP FOX W1685 – The Best Multi-Machine Cyclone Dust Collector
Designed to work with almost any woodworking machine, the SHOP FOX W168 offers you a perfect blend of power and portability.
The unit is powered by a single phase motor with a speed of 3,450 revolutions per minute. The 1.5 horsepower machine is then equipped with a steel impeller. As such, the product is capable of drawing 1,280 cubic feet of air every minute. For enhanced durability, the machine features a powder coating finish.
As such, you will find it resistant to fading, scratch and other wear and tear effects. The W1685 has a 6-inch inlet. The inlet features a Y-fitting to accommodate more than one machine. As such, the product is best suited for multi-machine setups.
The product is also equipped with a safety switch. This switch is meant to prevent unauthorized operation of the dust collector.
The switch features a removable lockout key and an oversize paddle, both of which give you more control over who operates the other switches.
- Features a durable steel impeller
- Offers a Y-fitting with 4-inch openings
- Can support two machines at a time
- Features a powder coated finish
- Functions as a portable central dust collection unit
- Relatively versatile
- Comes with a quick release band clamp
- Features a safety switch
- A bit challenging to put the button bag on
3. Powermatic PM1300TX-CK Dust Collector – The Best Commercial Cyclone
This may not be the most affordable product in the market, but is really worth every penny. Chip separation performance in this product is exceptionally efficient.
This may be attributed to the TurboCone feature used in the dust collector. This, in turn, improves the packaging efficiency of the collector bag and prevents the filter from clogging.
As compared to standard filtration bags in use today, the canister filter used in this product is very efficient. In this regard, the filter in the cyclone dust collector can remove about 98 percent of the 2-micron particles in the air.
- Features a digital timer
- Can filter up to 2-micron particles
- Features Turbo Cone technology by the manufacturer
- Fitted with an infrared, remote control sensor
- Equipped with an all-metal air duct
- Uses clear, large-capacity collector bags
- Features 4 swivel canisters
- Handles are conveniently positioned
- Offers dual 4-inch dust ports
- Bulky and heavy; not so easy to move about
4. Jet DC-1100VX-CK Dust Collector – The Best Portable Cyclone Dust Collector
If you have been window shopping for the best cyclone dust collector, you probably are aware that Jet is among the leading manufacturers today.
Just like the other products by the manufacturer, the DC-1100VX-CK is a powerful collector offering a remarkable efficiency. Chip separation one is one of the things this model is good at.
The exceptional chip separation performance delivered by the product is as a result of its exclusive Vortex Cone. The dust collection kit is also renowned for its exceptional air velocity (CFM). The product is fitted with industrial-grade controls for enhanced ease of use and durability.]
- Collection bags feature a snap ring
- High air velocity
- Features exclusive Vortex Cone
- Comparatively quiet in operation
- Superior single stage operation
- Fitted with industrial controls
- Portable and durable design
- Collection bags are easy to connect and remove
- Not good at collection tiny particles
5. POWERTEC DC5370 – The Best Cyclone Dust Collector for Small Workshops
If you own a relatively smaller workshop, chances are that you are not generating a lot of dust.
As such, you a smaller, portable and less powerful cyclone dust collector will suffice. In this regard, the Powertec DC5370 is one of the best products you can buy today.
Although it is one of the most affordable products you can get, it has the right features for your needs. You will also love the streamlined design of the product, which makes it portable. However, you can also use the product as a wall mounted dust collector.
- Features a lightweight portable design
- Has an airflow capacity of 537 CFM
- Features a zippered collector compartment
- Has built-in dust bag windows
- Best suited for smaller workshops
- Maybe wall mounted
- Can filter 2.5-micron particles
- Less powerful
Things You Need to Know Before Choosing a Cyclone Dust Collector
Cyclone dust collectors are a great way of controlling various combustible dust in buildings, especially workshops. As you may be aware, the best cyclone dust collector you are looking forward to buying must comply with NEPA or OSHA standards.
However, this is not the only consideration you need to make while shopping for the right dust collector. Most importantly, you need to ensure that the product you are buying is suited for the intended application.
With so many units to choose from in the market, this may not be an easy task. Knowing what to look for in a dust collector will make things a bit easier. In this regard, here are some of the considerations you need to make:
Cyclone Dust Collector Type
The various dust collectors available today vary in terms of features and functionality. However, all the cyclone dust collectors may be classified into two main types.
The suitability of each of the two collector types will depend on your dust collection needs. Therefore, these are the two cyclone dust collector types you should consider:
Single Stage Dust Collectors
Single stage dust collectors are often referred to as bag dust collectors. In their functioning, the impeller in such products rotates to collect all dirt and dust particles in the building.
However, single stage collectors are not capable of separating finer dust particles from the large particles. The reference to these products by some workshop owners today may be attributed to their affordability.
Two Stage/Cyclone Dust Collectors
Dust collection by cyclone collectors occurs in two main phases. To begin with, a blower in the collector creates a cyclone within the drum—referred to as the cyclone.
This cyclone helps separate the finer dust particles from the large ones. At this stage, the larger and heavier particles will drop to the bottom of the cyclone.
The finer dust particles from the first stage then proceed to the second phase where filtration takes place. in this second phase, the dirt goes through dust bags to separate the fine dust particles from the air.
The thorough action of these collectors allows for clean breathing air within your working space.
Dust Collection Technology (Wet Vs. Dry Collectors)
Now that you have decided to invest in a cyclone dust collector, you need to choose between the two main dust collection technologies in use today.
The choice of any of these should be influenced by your preferences and your dust collection needs. So, should you go for the dry cyclone dust collectors or the wet scrubbers?
Dry Dust Collectors
According to NFPA, these collectors function as media and clone collectors to control combustible specks of dust. Some of the commonest dry dust cyclone collectors available today include cartridge collectors and baghouses.
In their functioning, such units collect all the dirt through a baffled inlet. The dust is then forced through a filter media to collect the fine particles.
Once collected, the dust particles are then dislodged into a collecting hopper. The hopper in these products needs to be emptied every once in a while. The efficiency of any dry cyclone dust collector mainly depends on such aspects as the particulate size, filer, air pressure, type of combustible dust and filter media.
Wet dust collectors are often referred to as wet scrubbers. Some of the commonest wet scrubbers available today include centrifugal scrubbers, cyclonic and Venturi scrubbers.
In their functioning, these collectors use both pressurized air and water to extract fine dust particles from the air. Though different wet scrubbers use different technologies, the idea behind their functioning is similar.
Basically, these dust collectors drive dust through a spray/stream of water. This forces the dust particles in the air to collect at the bottom of the tank.
Thereafter, separation occurs due to gravity and the collected dust is moved to a storage compartment. As compared to dry dust collectors, wet scrubbers are more efficient and may be used to extract finer dust particles from the air.
Amount of Dust Generated
The type and size of the cyclone dust collector to buy will also depend on the size of your workshop and the amount of dust generated in the shop.
For larger working spaces, it is advisable to go for the more powerful—preferably permanent cyclone collectors. Less powerful, portable cyclone dust collectors, on the other hand, are better suited for smaller workshops that generate a smaller amount of dust.
As compared to permanent collectors, portable units are often less powerful and more affordable.
Whether you run a smaller or a large woodworking shop, you will need an efficient dust collection system in place. While there are numerous cyclone dust collectors in the market, choosing the right one may not be that easy.
Basically, the right unit should be of the right size and power rating to efficiently collect almost all dust particles produced by your woodworking machines.
In this regard, the smaller portable units are best suited for smaller shops. The more powerful permanent cyclone dust collectors will be a great choice for larger workshops that generate a large amount of dust. We hope this guide will help you choose the best cyclone dust collector for your business.